Modular OT Wall Panels
In a sterile environment, walls are your primary defense against contamination. Traditional tiled or painted brick walls develop microscopic cracks that harbor dangerous bacteria. Whether you are executing a full modular ot wall panel setup or a specialized operating room wall panel setup, we manufacture hermetically sealed, anti-bacterial wall surfaces engineered strictly for Class 100 cleanrooms and complete NABH-compliance.
- SS-304 & PPGI Options
- High-Density PUF Core
- Seamless RTV Joints
- Class 100 / NABH Compliant
Product Configurations
Every configuration is precision-manufactured and modularly designed to fit your exact demands.
SS-304 Stainless Steel Panels
The gold standard for world-class surgical facilities. Stainless Steel 304 provides an ultra-hard, completely non-porous surface that is inherently immune to rust, corrosion, and the harshest chemical disinfectants used by hospital cleaning staff.
The joints are perfectly sealed with antibacterial silicone for a monolithic finish, recommended for primary Operation Theatres, Cath Labs, and environments where absolute longevity and zero-particle shedding are the highest priorities.
PPGI Modular Wall Panels
PPGI Modular Wall Panels (Pre-Painted Galvanized Iron) remain the industry standard and most cost-effective choice for modern NABH-compliant setups across India. These high-strength panels provide a beautiful, structurally rigid inner skin for the operation theatre.
Ideal for budget-conscious OT projects, Intensive Care Units (ICUs), scrub areas, and sterile corridors. The coating repels bacteria and allows for easy, wipe-down sanitization between surgical procedures.
High-Density PUF Core Insulation
Whether you choose SS-304 or PPGI, the outer metal sheets are just the skin. The true engineering lies inside. The panels are injected with high-density Polyurethane Foam (PUF) under immense pressure.
The PUF core provides massive structural rigidity, making the walls impact-resistant. More importantly, it acts as a superior thermal barrier to lock in the AHU's cooling, and provides excellent acoustic dampening, keeping the OT completely silent.
Lead-Lined Radiation Panels
Modern surgical procedures frequently involve live imaging, utilizing C-Arms and specialized X-Ray equipment directly over the operating table. This exposes the surgical staff in adjacent rooms to dangerous scatter radiation.
We manufacture specialized panels integrated with a 1mm to 2mm thick continuous lead sheet embedded within the core. This creates a highly effective, invisible radiation shield, ensuring absolute safety for the doctors and nurses outside the OT.
Anatomy of Safety
Our systems are governed by extreme safety protocols to ensure zero-defect, fail-safe operation.
3D Corner Coving
We completely eliminate 90-degree angles where dust accumulates. We use specialized curved aluminum or SS-304 coving at all wall-to-wall, wall-to-ceiling, and wall-to-floor junctions, ensuring a 100% easily washable, bowl-like room surface.
- • Eliminates Dead Corners
- • Rapid Room Sterilization
Anti-Bacterial Coating
PPGI variants are electrostatically powder-coated with an epoxy-polyester resin. This specialized paint is infused with silver-ion technology that actively disrupts the cellular division of bacteria, fungi, and mold upon contact.
- • Active Microbial Resistance
- • Scratch & Dent Resistant
RTV Silicone Sealing
After the interlocking panels are erected, every single micro-gap is flush-filled with Room Temperature Vulcanizing (RTV) medical-grade silicone. This guarantees the OT maintains its positive pressure seal without any air leakage.
- • Hermetic Airtight Seal
- • Anti-Fungal Properties
Key Applications
Modular Operation Theatres
Intensive Care Units (ICU)
Hybrid Cath Labs & OTs
CSSD & Sterile Corridors
Why Choose MedGenz?
We don't just supply equipment; we engineer and execute complete turnkey hospital ecosystems.
Turnkey Solutions
By providing End to End Wall Panel solutions, we eliminate delays and ensure strict quality control.
ISO & CE Certified
Our processes and products strictly adhere to ISO 9001:2015, ensuring medical-grade outcomes.
Pan-India Execution
Headquartered in Delhi NCR, our engineering teams travel directly to your hospital site anywhere.
Lifetime Support
Our relationship doesn't end after handover. We provide comprehensive lifetime maintenance.
Overcoming OT Contamination in a Legacy Hospital
A 20-year-old hospital was experiencing an unacceptable rate of post-operative infections. Air quality audits revealed that their traditional painted brick walls were harboring deep-seated fungal spores inside microscopic cracks, entirely compromising their new HVAC system's efforts.
The Solution: We performed a rapid, dry-construction retrofit. Without demolishing the existing structure, we erected a self-supporting shell of SS-304 Modular Wall Panels inside the room. The corners were finished with smooth aluminum coving, and the joints sealed with antibacterial silicone. Post-installation swabs showed a 99.9% reduction in surface microbes, instantly securing their cleanroom certification.
Technical Specifications
| Panel Construction | SS-304, PPGI, or EGP PUF Sandwich Panels |
|---|---|
| Standard Dimensions | Custom heights (up to 3000mm) x Standard widths (1200mm) |
| Surface Coating | Anti-microbial, anti-fungal epoxy polyester powder coating (50-70 microns) |
| Corner Transitions | Aluminum/SS coving with 3D corner pieces (No 90-degree angles) |
| Optional Upgrades | AERB-compliant Lead Lining (1mm - 2mm), Acoustic Insulation |
Our Certifications & Compliance
MedGenz is certified and trusted by leading regulatory bodies for healthcare safety.
Udhyam
Government of India recognized MSME Enterprise
CE Certified
European Conformity Standards for Medical Devices
ISO 9001
Quality Management System Certified
Import Export
Registered DGFT Import-Export License
Our Valuable Clients
Trusted by leading healthcare institutions across India. Drag to explore.
Common Questions
Frequently Asked Questions
Technical details regarding our Modular OT Wall Panels.
1Why can't standard brick and painted walls be used in an Operation Theatre?
2What is the difference between SS-304 and PPGI wall panels?
3Can you install modular panels over existing brick walls?
4How are the panel joints sealed to prevent bacteria?
5Is the coating scratch resistant?
6Do you provide lead-lined panels?
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